Other techniques include infusion, parenteral and inhalation. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that. IV (Intravenous) Fluids. [Form Fill Seal (FFS) Technology] – Ahlcon Parenterals (India) Ltd. Core Laboratories Parenteral Surgicals Ltd. Senbo Industries Ltd. Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines For sterile liquid packaging applications such as parenterals, ophthalmics, respiratory care, .

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Before commercial production is begun, the system must be validated by a media fill run.

Form Fill Seal (FFS)

The mandrels are withdrawn and the upper part of the mould closes to seal the upper part of the container. This procedure allows simple process monitoring and substantially reduces the risk of contamination.

It takes seconds to produce one container. To our product navigator.

Form Fill Seal (FFS) – Pl├╝mat

Form-fill-seal is a technology can also be applied to pharmaceutical products with the same goal as BFS, i. Recommend an Article Name. Swipe to the left. Filled and sealed bags are produced in an automated process without further intermediate steps.

Get Free Book Now. The system should be validated by media fill runs before starting the commercial production.

Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines

In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that the machines are surrounded by class 1M environment, or better.

JavaScript seems to be disabled in your browser. Combined with passion and tdchnology spirit, just as on the first day of business, our processes are continually optimised and customer-specifically adapted.

Ordinary walking by a person can emit roughly 10, skin particles per minute, each of which has the potential of harbouring microbial contamination. Parison reaches to the mould forming the container by the pressure of sterile compressed air. Visitors are also reading: Minimum tolerances and high-quality materials guarantee absolute process reliability and the top-class quality of the final product.


Melted polymer then flows to a parison head which produces a hollow tubular form of the hot plastic called a parison. This website uses cookies to ensure you get the best experience on our website.

Click here for advertising rates! Comments shall be published after review. The number of dosage forms, i. Granules of a thermoplastic polymer e. The bottom of the parison is pinched closed, while the tope is held open in a molten state. Everything in one process. One of the most difficult issues to deal with is airborne contamination.

Machine and component design are designed for the highest possible productivity and lowest possible consumption of materials. Filling needles called mandrels deposit the required volume of liquid in the container. Home Equipment Production Sterile.

You must have JavaScript enabled in your browser to utilize the functionality of this website. There is no personnel intervention to reduce the chances of the ffw during the manufacturing of sterile products. Next, the fill nozzle known as mandrel fills the liquid into the container followed by parenteralss the neck and filled container is released from the mould.

In BFS technology, a container is moulded from plastic, aseptically filled with liquid dosage form and hermetically sealed in one continuous, integrated and automatic operation, without human manipulation.

The basic concept of the FFS and BFS is to reduce the contamination by forming the container, filling and sealing in a closed sterile chamber of the machine. Ankur Choudhary Print Question Forum 2 comments. Product was successfully added to your shopping cart. Mainly multi-layer film materials, amongst other things based on polyolefins e. The parisons are prevented from collapsing by a stream of sterile filtered support air hence the term blow-feed.


The mould is opened and the completed filled containers are conveyed out of the BFS machine and sterile area to a remote station where excess plastic is removed and the finished product is sent for labelling and packaging. Join Log In 8. Ankur Choudhary is India’s first professional pharmaceutical blogger, author and founder of Pharmaceutical Guidelines, a widely-read pharmaceutical blog since It gives more production at very low operational cost with the high assurance of sterility.

The system is being used for over 30 years and reported to achieve contamination rate below 0. Originally developed in Europe in the s, it was introduced in the United States in the s, but fog the last 20 years it has become more prevalent within the pharmaceutical industry and is now widely considered to be the superior form of aseptic processing by various medicine regulatory agencies including the U.

Traditional aseptic sterilization involves handling and manipulation of the material, containers and sterilization filling processes with human intervention, parenterald therefore carries a high risk for contamination during processing.

Sign-up for the free email updates for your daily dose of pharmaceutical tips. The essential steps of modern BFS technology are: The larger the machine, the higher the throughput. The risk of this occurring is directly related to the number of people working in a clean-room and the level of congregation by personnel in areas where critical aseptic manipulations are carried out.

Labelling is generally performed outside the machine in a non-sterile area. Can BFS ampoules terminally sterilize by autoclave?